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MCP73853 Просмотр технического описания (PDF) - Microchip Technology

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MCP73853 Datasheet PDF : 32 Pages
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6.1 Application Circuit Design
Due to the low efficiency of linear charging, the most
important factors are thermal design and cost. These
are a direct function of the input voltage, output current
and thermal impedance between the battery charger
and the ambient cooling air. The worst-case situation
exists when the device has transitioned from the
Preconditioning mode to the Constant-current mode. In
this situation, the battery charger has to dissipate the
maximum power. A trade-off must be made between
the charge current, cost and thermal requirements of
the charger.
6.1.1 COMPONENT SELECTION
Selection of the external components in Figure 6-1 is
crucial to the integrity and reliability of the charging
system. The following discussion is intended to be a
guide for the component selection process.
6.1.1.1
CURRENT PROGRAMMING RESISTOR
(RPROG)
The preferred fast charge current for Lithium-Ion cells
is at the 1C rate, with an absolute maximum current at
the 2C rate. For example, a 500 mAh battery pack has
a preferred fast charge current of 500 mA. Charging at
this rate provides the shortest charge cycle times
without degradation to the battery pack performance or
life.
400 mA is the typical maximum charge current
obtainable from the MCP7385X devices. For this situa-
tion, the PROG input should be connected directly to
VSS.
6.1.1.2 THERMAL CONSIDERATIONS
The worst-case power dissipation in the battery char-
ger occurs when the input voltage is at its maximum
and the device has transitioned from the
Preconditioning mode to the Constant-current mode. In
this case, the power dissipation is:
PowerDissipation = VDDMAX VPTHMIN  IREGMAX
Where VDDMAX is the maximum input voltage, IREGMAX
is the maximum fast charge current, and VPTHMIN is the
minimum transition threshold voltage. Power
dissipation with a 5V, +/-10% input voltage source is:
PowerDissipation = 5.5V – 2.7V  475mA = 1.33W
With the battery charger mounted on a 1 in2 pad of
1 oz. copper, the junction temperature rise is approxi-
mately 50°C. This allows for a maximum operating
ambient temperature of 35°C before thermal regulation
is entered.
MCP73853/55
6.1.1.3 EXTERNAL CAPACITORS
The MCP7385X devices are stable with or without a
battery load. To maintain good AC stability in the
Constant-voltage mode, a minimum capacitance of
4.7 µF is recommended to bypass the VBAT pin to VSS.
This capacitance provides compensation when there is
no battery load. In addition, the battery and intercon-
nections appear inductive at high frequencies. These
elements are in the control feedback loop during
Constant-voltage mode. Therefore, the bypass
capacitance may be necessary to compensate for the
inductive nature of the battery pack.
Virtually any good quality output filter capacitor can be
used, independent of the capacitor’s minimum
Effective Series Resistance (ESR) value. The actual
value of the capacitor (and its associated ESR)
depends on the output load current. A 4.7 µF ceramic,
tantalum or aluminum electrolytic capacitor at the
output is usually sufficient to ensure stability for up to
the maximum output current.
6.1.1.4 REVERSE BLOCKING PROTECTION
The MCP7385X devices provide protection from a
faulted or shorted input or from a reversed-polarity
input source. Without the protection, a faulted or
shorted input would discharge the battery pack through
the body diode of the internal pass transistor.
6.1.1.5 ENABLE INTERFACE
In the stand-alone configuration, the enable pin is gen-
erally tied to the input voltage. The MCP7385X devices
automatically enter a low power mode when voltage on
the VDD input falls below the UVLO voltage (VSTOP),
reducing the battery drain current to 0.28 µA, typically.
6.1.1.6 CHARGE STATUS INTERFACE
Two status outputs provide information on the state of
charge. The current-limited, open-drain outputs can be
used to illuminate external LEDs. Refer to Table 5-1
and Table 5-2 for a summary of the state of the status
output during a charge cycle.
6.2 PCB Layout Issues
For optimum voltage regulation, place the battery pack
as close as possible to the device’s VBAT and VSS pins.
It is recommended that the designer minimizes voltage
drops along the high-current-carrying PCB traces.
If the PCB layout is used as a heat sink, adding many
vias in the heat sink pad helps to conduct more heat to
the PCB backplane, thus reducing the maximum junc-
tion temperature.
2004-2013 Microchip Technology Inc.
DS21915C-page 19

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